Introduction of Products

ENGINEERING CERAMICS Porous Ceramics

Porous Ceramics
Functional films are becoming thinner, increasing the need for high-performance manufacturing equipment. Our suction rolls use porous ceramics with minute pore size in the suction area. The partial suction performance* is expected to reduce setup changes, suction marks, and workpiece deformation, thereby helping customers improve their productivity.
*This is a property of our porous ceramics and means that suction is possible without covering the entire suction surface.

Advantages of porous ceramics

Suction rolls are used in roll-to-roll processes where tension cannot be applied to the workpiece immediately after coating and drying.
Are you currently experiencing any inconvenience with the suction rolls you are using?

Our porous ceramic suction rolls solve the following problems.
- Suction roller requiring setup for each production item
- Multiple suction rolls being required due to the difference in the contact angle and width of the workpiece for each production item
- Suction marks on thin workpieces

(1) Reduction of setup man-hours and number of suction rolls held by partial suction performance

- The partial suction performance allows the user to freely change the contact angle and workpiece width.

→ Reduction of setup man-hours →One suction roll can be used for various workpiece sizes

Porous ceramic suction roll

(2) Resolving faults caused by suction marks and deformation

With our porous ceramic suction rolls, you can
- Reduce suction marks as much as possible with the use of porous ceramic with minute pore size
- Prevent deformation of thin workpieces

Suction mark reference image

Left: through hole   Right: porous (pore size 250μm)


Relationship between pore size and workpiece suction marks

What is porous ceramic?

With conventional vacuum chucks, the suction plate was generally replaced according to the workpiece. If the vacuum chuck had a part that is not suctioned, air entered from the area and it was difficult for differential pressure to be generated, so suction force could not be achieved.
  Our NPP-3D (material name) has partial suction performance and provides suction force without covering the entire chuck section, thus enabling suction without having to change the vacuum chuck setup for each workpiece.

Partial suction image

Deterioration in suction performance caused by suction area ratio

Example application

○  Suction rolls (for roll-to-toll process transport)
○  For thin-film transport
○  For pattern inspection such as for silicon wafers and films
○  For painting and printing devices
○  For suction fixing for processing
○  Other applications requiring vacuum suction

For those who want to know more about porous ceramics

Materials on detailed features of porous ceramics and cases of introducing porous ceramics are available.
Library Our

Porous ceramic suction roll features can be viewed on YouTube.
šPorous ceramic suction roll

☆   Technical Briefing Sessions are available

We can also provide presentations at your company, which have been well-received at various exhibitions.
We will be explaining the differences from conventional vacuum chucks, advantages, disadvantages, and precautions for use.

☆   We have a demo machine available

We can organize an occasion where you can take a look at how the porous ceramics work as a vacuum chuck. If you wish to see a demo machine,
please include your request in the inquiry form below.

Inquiry

OVERSEAS SALES PROMOTION OFFICE
  • TEL +81-942-50-0053 / FAX +81-942-50-0054
Nippon Tungsten Co., Ltd.
2-8, Minoshima 1-chome, Hakata-ku, Fukuoka, 812-8538 Japan
Phone TEL +81-942-50-0053 / FAX +81-942-50-0054
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